A matsayina na ƙwararren mai ƙera kayayyaki,Faranti na aluminum, sanduna, bututu da kuma ayyukan injinan daidaitacce, muna alfahari da gabatar da samfuran ƙarfe mai ƙarfi na aluminum 5083 waɗanda aka tsara musamman don masana'antar semiconductor ta duniya. 5083 aluminum, wani ƙarfe mai kama da Al-Mg wanda ba za a iya magance shi da zafi ba, ya shahara a matsayin ɗaya daga cikin kayan gini da aka fi amfani da su a cikin kayan aikin ƙera semiconductor, tsarin sarrafa wafer da kayan aikin tsaftacewa, saboda ƙarfin injina na musamman, juriya mai ƙarfi ta tsatsa, dacewa da injin da ba shi da matsala da kuma ingantaccen injin. An ƙera shi don cika ƙa'idodin SEMI da buƙatun tsaftacewa masu tsauri, aluminum 5083 ɗinmu yana ba da aiki mara misaltuwa don aikace-aikacen semiconductor masu mahimmanci inda tsarkin abu, kwanciyar hankali da aminci na dogon lokaci ba za a iya yin shawarwari ba.

1. Tsarin Sinadarai da Tsarkakewar Kayan Aiki (Matsayin Semiconductor)

An ƙera aluminum ɗinmu na musamman na semiconductor 5083 a ƙarƙashin tsauraran matakan ƙarfe don tabbatar da ƙarancin ƙazanta, tare da bin ƙa'idodin mafi girman tsarki na kayan lantarki.

- Aluminum (Al): Daidaito (≥93.5%)

- Magnesium (Mg): 4.0% – 4.9% (babban sinadarin ƙarfafawa)

- Manganese (Mn): 0.4% – 1.0% (inganta hatsi da haɓaka juriya ga tsatsa)

- Chromium (Cr): 0.05% – 0.25% (hana tsatsa tsakanin granular)

- Alamu (Si, Fe, Cu, Zn, Ti): An sarrafa shi sosai ≤0.2% jimilla, ba tare da ƙarfe masu nauyi masu cutarwa ba

Wannan tsari na sinadarai da aka daidaita daidai yana kawar da lahani na ciki, yana rage haɗarin fitar da iskar gas a ƙarƙashin yanayin iska mai ƙarfi (UHV) kuma yana tabbatar da juriya ta musamman ga sinadarai masu lalata da ake amfani da su a cikin aikin goge semiconductor, tsaftacewa da kuma adanawa. Ba kamar na masana'antu na yau da kullun na 5083 ba, bambancinmu na matakin semiconductor yana fuskantar tsaftacewa sau uku da daidaitawar zafi, yana cimma wani tsari mai kama da juna tare da sifili wanda ba shi da ƙarfe, wanda yake da mahimmanci don kiyaye daidaiton matakin submicron a cikin abubuwan semiconductor masu daraja.

2.Manyan Kayan Aiki da Kayan Aiki (An Inganta su don Muhalli na Semiconductor)

5083 aluminum yana ba da daidaiton ƙarfi, sassauci da kwanciyar hankali mara misaltuwa, wanda hakan ya sa ya dace da abubuwan ɗaukar nauyi da daidaito a cikin kayan aikin semiconductor.

- Ƙarfin Tashin Hankali (H112/H321 Temper): 270 – 340 MPa

- Ƙarfin Yawa (0.2% Ragewa): 120 – 215 MPa

- Tsawaitawa: 12% - 20% (kyakkyawan tsari don injina masu rikitarwa)

- Yawa: 2.66 g/cm³ (mai sauƙi, rage ƙarfin kayan aiki da amfani da makamashi)

- Tsarin watsa zafi: 120 W/m·°C (ingantaccen watsa zafi don hanyoyin zagayowar zafi)

- Ma'aunin Faɗaɗawar Zafi: 24.2×10⁻⁶/°C (tsayin da za a iya faɗi a lokacin da yanayin zafi ke canzawa)

- Lantarki Mai Aiki: 29% IACS (ya dace da sassan da aka sarrafa na'urar fitarwa ta lantarki (ESD))

- Taurin kai (HV): 75 - 90 (yana tsayayya da lalacewa da nakasa a cikin tsarin sarrafawa mai yawan mita)

Babban fa'idar aluminum 5083 shine kyakkyawan riƙe ƙarfin bayan walda (≥90% na ƙarfin kayan tushe), yana kawar da raunin tsari a cikin ɗakunan semiconductor da aka haɗa da bututu. Bugu da ƙari, yana nuna kyakkyawan aiki mai ban mamaki: a -196°C (zafin ruwa na nitrogen), ƙarfin tensile yana ƙaruwa da 30%–50% yayin da yake riƙe da ƙarfi mafi girma, wanda hakan ya sa ya zama cikakke ga kayan aikin sarrafa semiconductor masu ƙarancin zafin jiki.

3. Muhimman Fa'idodi ga Aikace-aikacen Semiconductor

- Juriyar Tsatsa Mai Tsauri da Daidaita Ɗakin Tsafta

Babban sinadarin magnesium na aluminum na 5083 yana ba da juriya ga sinadarai na masana'antu, sinadarai masu tsaftace alkaline, abubuwan da ke fitar da sinadarin plasma da danshi, waɗanda aka saba gani a ɗakunan tsaftacewa na semiconductor. Yana samar da wani kauri mai kauri, mai kariya daga iskar oxygen, wanda ke hana lalacewar abu da gurɓatar ƙwayoyin cuta. Kayayyakinmu suna fuskantar maganin passivation na musamman don ƙara inganta kwanciyar hankali a saman, yana tabbatar da gurɓatar ion sifili da kuma bin ƙa'idodin fitar da iskar gas na SEMI F72 don tsarin UHV.

- Tsarin Kwanciyar Hankali & Daidaito Injin

Tare da ƙarancin damuwa da ya rage da kuma daidaiton tsarin microstructural na musamman, an rage damuwa5083 aluminum (H112/H321 temper) yana kiyayewaJuriyar girma mai tsauri (±0.01mm) bayan injin CNC mai rikitarwa, yanke laser da haƙa rami mai zurfi. Yana tallafawa ƙarewar saman da ya yi santsi sosai (Ra ≤ 0.8μm) ta hanyar gogewa da niƙa daidai, yana da mahimmanci don rage mannewar barbashi a cikin ɗakunan injin da masu ɗaukar wafer. Wannan kwanciyar hankali yana tabbatar da aiki mai dorewa a kan dubban zagayowar zafi da ayyukan injiniya.

- Ingantaccen Walda da Ingancin Tsarin

A matsayin ƙarfe mafi ƙarfi da ba a iya magance zafi ba, 5083 yana ba da damar walda mai ƙarfi, mara lahani ta hanyar walda TIG, MIG da laser ba tare da asarar ƙarfi mai yawa ba. Wannan yana ba da damar ƙera manyan sassan ɗakin semiconductor, bututun rarraba iskar gas da firam ɗin tsari na musamman, kawar da hanyoyin zubewa da tabbatar da ƙimar zubewar helium <10⁻⁹ mbar·L/s, wanda ke da mahimmanci ga amincin UHV.

- Dogon Lokaci da Inganci da Kuɗi

5083 aluminum yana jure gajiya a ƙarƙashin matsin lamba na injina da girgizar zafi, yana ba da sabis mai inganci na shekaru da yawa a cikin yanayin masana'antar semiconductor na awanni 24 a rana. Yanayinsa mai sauƙi yana rage nauyin kayan aiki ba tare da la'akari da ƙarfin kaya ba, yana rage farashin sufuri, shigarwa da aiki. Idan aka haɗa shi da ƙwarewar injinanmu daidai, yana rage sharar kayan aiki kuma yana rage lokacin jagora na samarwa.

4. Aikace-aikacen Masana'antar Semiconductor

Faranti na aluminum na 5083, sanduna, bututu da kayan aikin da aka kera musamman suna ba da mahimman matakan ƙera semiconductor:

- Kayan Aikin Ƙirƙirar Wafer: Tsarin Ɗakin Ɗaki, faranti na lantarki, manyan na'urori na rarraba iskar gas, firam ɗin ɗaukar wafer, da kuma hannun robot

- Tsarin Etching & Deposition: Abubuwan da ke cikin ɗakin injin, zoben garkuwa, bututun gas, da faranti masu sanyaya

- Tsarin Tsabtace Ɗaki da Kulawa: Kayan aiki masu daidaito, jagororin motsi na layi, bututun sinadarai, da hanyoyin amfani

- Kayan Gwaji & Dubawa: Tushen da ke da ƙarfi, abubuwan da ke cikin tashar bincike, da kuma matattarar gani

- Abubuwan Musamman: Garkuwar da ke hana tsatsa, gidaje masu jure tsatsa, da sassan tsarin da ke kare ESD

5. Tabbatar da Ingancin Masana'antu da Ingantaccen Mu

Muna samar da mafita na aluminum 5083 mai cikakken bakan, gami da faranti na gama niƙa (kauri daga 0.5mm zuwa 400mm), sandunan da aka fitar (diamita 3mm zuwa 300mm), bututu marasa sumul (OD 5mm zuwa 200mm) da sassan injinan CNC na musamman, duk an samar da su ne a ƙarƙashin tsarin ISO 9001 da tsarin sarrafa inganci na semiconductor.

- Bin diddigin Kayan Aiki: Rahoton gwaji na injin (MTRs) cikakke ga kowane tsari, yana tabbatar da cikakken bin diddigin daga ingot zuwa ɓangaren da aka gama

- Sarrafa Ɗakin Tsafta: Ana kera muhimman abubuwan da aka ƙera a cikin ɗakunan tsafta na aji 1000 don hana gurɓatar ƙwayoyin cuta

- Gwajin Daidaito: Gwajin Ultrasonic 100% (UT), Gwajin Eddy Current (ECT) da Duba Girma

- Keɓancewa: Yanayin da aka keɓance, maganin saman (electropolishing, anodizing, passivation) da injinan juriya ga zane-zanen abokin ciniki

Ga masana'antun semiconductor waɗanda ke buƙatar kayan da suka haɗu da ƙarfin tsari, rashin ƙarfin sinadarai, daidaiton girma da ingancin farashi, matakin semiconductor ɗinmu5083 aluminum gamiA matsayin zaɓi mafi kyau. Tare da goyon bayan ƙwarewarmu a fannin sarrafa aluminum da sarrafa daidai, muna samar da kayayyaki masu tsabta da inganci masu inganci waɗanda ke haɓaka aikin kayan aiki, suna tsawaita tsawon rai da kuma rage farashin mallakar gaba ɗaya. Ko kuna buƙatar nau'ikan aluminum na yau da kullun ko kuma kayan aikin da aka gama, muna samar da mafita daga ƙarshe zuwa ƙarshe waɗanda aka ƙera don wuce ƙa'idodin masana'antar semiconductor mafi tsauri. Yi haɗin gwiwa da mu don haɓaka kayan aikin semiconductor ɗinku tare da kyakkyawan kayan aiki wanda ke haifar da yawan aiki da aminci a cikin kera guntu na zamani.