Ko ngā matawai me ngā pūnaha whakairo he taonga nui o te hanga maramara, he maha ngā utu e tae ana ki ngā rau miriona. Heoi, he iti noa iho i waho o te umanga e mōhio ana ko te anga hanganga me ngā wāhanga o roto o ēnei taputapu tino tika he mea hanga katoa mai i te mea e ahua neirauemi iti: koranu konumoheEhara tēnei i te konumohe paerewa e whakamahia ana mō ngā anga matapihi hoahoanga, engari he konumohe kounga haurua-ira i hangaia mō ngā taiao mahi tino ma, tino tika. Kei raro nei he whakamārama katoa o ngā pūnaha rauemi konumohe matua e ono e whakakaha ana i ngā taputapu hanga haurua-ira matatau.

1. Hanganga Matua o te Konumohe: Te Anga Pikau Utaina o te Taputapu

Ko ēnei koranu te hanganga tūāpapa o ngā rūma tukatuka, ngā rūma whakawhiti angiangi me ngā papa tautoko taputapu.

Ko te karaehe matua he konumohe 6061, ko te whakamahana T651 te paerewa koura mō ngā wāhanga hanganga nui.

Ka whakamahia e te whakamahana T651 te totoro whai muri i te tinei hei whakakore i te ahotea toenga o roto, kia mau tonu ai te pumau o ngā āhuatanga ahakoa i muri i te miihini CNC tino tika.

Mā tēnei pumau ā-roto ka taea e ngā ringa whakahaere wafer karetao te whakatutuki i te tika o te tūnga taumata-micron i roto i ngā rūma korehau hiri.

Kua eke te hanga ā-whare o ngā kōtaha haurua-haurua 6061-T651 ki tōna taumata tino pakari, e tuku ana i te tuku pono, tauine hoki mō ngā OEM taputapu.

2. Ngā Rauemi Mīhini Tino Pai, Āhua-iti te Taumahatanga: Ngā Papa Papa Tino Papatahi

Mō ngā arai rūma me ngā pereti turanga tino tika, e hiahiatia ana he papatahi iti iho i te maikoroni, ā, kāore he whakarerekētanga i muri i te mīhini.

Ko ngā momo matua ko te pereti taputapu konumohe maka 6061-T651 me te MIC-6.

He maka tino tika a MIC-6pereti konumohe i hangaia kihe hanganga iti-aukati, kua tukuna kia rite mō te miihini manawanui-teitei me te kore he maimoatanga whakamamae ahotea tāpiri.

Ahakoa kua tino ahu whakamua ngā kaiwhakarato ā-rohe i roto i te hangarau, kei te whakawhirinaki tonu ngā pereti tino nui ki ngā kawemai, ā, ka tere te kati i te āputa mahi a ngā momo pereti ā-rohe.

3. Ngā Hanganga Rau me ngā Āwhina: Te Kōpaki Taputapu me te Hauhanga

Ka hangaia e ēnei rauemi ngā ārai taputapu, ngā papa tiaki me ngā paipa hau puta noa i ngā raina hanga whare hanga.

Ko te 5052 me te 3003 ngā mea matua o tēnei wāhanga. He pai te ātete ki te waikura, he pai te kaha ki te whakarewa, ā, he iti te utu, ā, koinei ngā rauemi konumohe kāore e tino hiahiatia ana i roto i ngā whare hanga haurua-ira.

Kua whakatūria kētia ngā mekameka tuku taonga ā-rohe katoa, kāore he whakawhirinakitanga ki ngā puna o tāwāhi mō ngā whakatakotoranga paerewa mō ngā pepa me ngā ngongo.

4. Ngā Mea Whakapau Tukanga Plasma: Ngā Wāhanga Whakamau Rūma Etch

Kua tāutahia ki roto i ngā mīhini whakairo hei arai rūma, hei mowhiti arotahi me ngā ārai tukanga, ka tūpono ēnei wāhanga ki te pupuhi tonu mai i te plasma kaha i te wā e tukatukahia ana te wafer.

Ko te konumohe 5083 te rauemi tino pai i konei.

He nui te konupora e tukuna ana e ia he ātete tino pai ki te waikura me te roa o te ora ratonga i roto i ngā taiao plasma kino, ka waiho hei mea matua mō ngā taputapu whakairo.

Kei te tere haere te whakakapinga ā-whare mō ngā taputapu haurua-ira 5083, ā, kei te rite ngā mahi a ngā kaihanga ā-whare ki tā ngā rauemi kawemai i te nuinga o ngā tono matua.

5. Konumohe Parakore-Teitei: Ngā Wāhanga Mahi Tino Hira o te Rūma Ma

Ka whakamahia mō ngā ūnga pupuhi me ngā pane kaukau hau, ka pā tika atu ēnei wāhanga ki ngā angiangi i te wā e whakatakotoranga ana me te whakairo.

Ko ngā taumata parakore noa kei waenga i te 4N5 (99.995%) ki te 5N (99.999%).

Me tino whakahaere i ngā taumata poke i ngā taumata iti noa iho, nā te mea ahakoa he iti noa te poke o te konganuku ka taea te whakangaro i ngā puranga wafer katoa me te whakaiti i te hua.

He wāhanga hangarau arai-nui tonu tēnei, i mua ko ngā kaihanga Hapanihi me Amerika te rangatira, ahakoa kei te kaha te ahu whakamua a ngā kaihanga o roto i te R&D ki te whakatinana katoa i tēnei momo hangarau ki te rohe.

6. Ngā Rauemi Whakakotahi Mahi: Ngā Otinga Whakahaere Wera Matatau

Whakamahia hei papa whakamarara wera mō ngā maramara kaha-tiketike me ngā takai taputapu ngaruiti i roto i ngā taputapu.

Ko te konumohe silicon carbide (Al-SiC) te rauemi matua o tēnei kāwai.

Ka whakakotahi i te mamate painga o te konumohe me te iti o tete whānui o te wera me te kawe wera teitei o te uku, e whakaoti ana i ngā wero whakahaere wera roa i roto i ngā taputapu haurua-teitei.

Te Hangarau Mata: Te Whakarea Mahi Whakamutunga

Ko te kounga o ngā rauemi turanga te pūtake, engari ko ngā paninga mata e whakatau ana i te roa o te ora me te pumau mō te wā roa o ngā wāhanga haurua-haurua konumohe.

Mā ngā tukanga pēnei i te paninga anodizing mārō me te paninga rehu wera yttrium oxide (Y₂O₃) ka hangaia he arai tiaki matotoru e tiaki ana i ngā papa konumohe mai i te horo o te plasma me te whakaekenga matū.

Ko te hangarau paninga mata matatau tonu tētahi o ngā arai matua mō te kimi rauemi katoa mō ngā taputapu haurua-ā-rohe.

Mai i ngā anga hanganga 6061 me ngā mea pau plasma 5083 ki ngā wāhanga mahi konumohe parakore-teitei me ngā paninga mata matatau, ko te pūnaha rauemi konumohe katoa e tautoko ana i te ao hanga maramara e arohia ana e te tika. Hei kaiwhakarato motuhake o ngā pepa konumohe, ngā pae, ngā ngongo me ngā ratonga miihini CNC tino tika, ka tukuna e mātou he kohinga katoa o ngā koranu 6061, 5052, 5083 me ētahi atu paerewa ahumahi, i hangaia kia rite ki ngā whakaritenga tino ma me te manawanui ā-ahu. Ka tautokohia e tā mātou tīma miihini o roto te hanga ritenga o ngā wāhanga hanganga me ngā mea pau o ngā taputapu semiconductor, hei āwhina i ngā OEM taputapu o te ao ki te hanga mekameka tuku pakari, utu-whai hua.